I design intelligent factory systems that eliminate human error, maximize throughput, and bridge the gap between physical machines and digital intelligence. 10 years turning manual operations into autonomous ones.
Designed a 4-robot FANUC arc-welding cell for pressure vessel subassemblies. Includes vision-guided seam tracking, collaborative safety zones, and full MES integration via OPC-UA.
Built a real-time digital twin of a 200,000 sq ft assembly plant using PLC data streams, IoT sensors, and a Unity-based 3D visualization. Operators can simulate production changes before committing.
Deployed a machine-vision quality inspection system on a PCB assembly line. Custom CNN model trained on 40,000+ images, integrated with Allen-Bradley PLC for automatic reject actuation.
Specified, commissioned, and programmed a fleet of 18 autonomous mobile robots for material delivery from warehouse to assembly line. Fleet management system integrates with SAP ERP for demand-driven routing.
Own the full automation lifecycle for precision valve manufacturing lines — from requirements and vendor selection through commissioning and production support. Lead a team of 4 controls engineers and manage $12M in active automation capital projects.
Supported body-in-white and general assembly automation for Model 3 and Model Y programs. Developed standardized PLC code libraries used across Fremont and Giga Texas. Drove OEE improvements on 14 robot cells from baseline 72% to 91%.
Automated SMT and PCB assembly lines for consumer electronics manufacturing. Programmed pick-and-place robots, integrated vision inspection, and built process monitoring dashboards for real-time yield tracking.
Open to senior automation engineering roles, consulting on factory automation projects, and speaking on Industry 4.0 topics. I respond within 24 hours.