I engineer precision into every measurement, every tolerance, every inspection plan. Specializing in dimensional metrology and statistical process control for high-stakes manufacturing environments.
CMM programming (PC-DMIS, Calypso), laser trackers, structured light scanning. Extensive experience in aerospace and medical device tolerance verification.
ASME Y14.5 fluency. Lead design reviews to ensure drawing specifications are measurable and process-capable before tooling is committed.
Control chart design, capability studies (Cp, Cpk, Pp, Ppk), and reaction planning. SPC implementation across multi-site production systems.
Full MSA per AIAG guidelines — Gauge R&R, linearity, stability, and bias studies. Calibration system management including uncertainty budgets.
Authored and maintained quality management systems to IATF 16949 and AS9100D. Led 14 successful third-party surveillance audits without major findings.
Full Level 3 and 4 PPAP submission management. Cross-functional team facilitation from design freeze through customer approval and production sign-off.
Designed a fully automated CMM inspection cell for high-pressure turbine blades. Developed PC-DMIS routines for 230+ critical features per part. Reduced inspection cycle time by 61% while improving GRR from 28% to 9%.
Cpk 1.89 achievedBuilt an enterprise-wide SPC program for orthopedic implant machining across four facilities. Created control plan templates, reaction plans, and trained 60+ quality technicians. Zero FDA non-conformances in subsequent audits.
FDA audit zero findingsManaged end-to-end Level 4 PPAP for a new electric vehicle gearbox housing. Coordinated 6 cross-functional teams, resolved 23 drawing interpretation issues, and achieved customer approval 2 weeks ahead of SOP.
Level 4 — full approvalLed in-house calibration laboratory through ISO/IEC 17025 accreditation. Developed measurement uncertainty budgets for 40 calibration procedures. Lab now serves 3 internal facilities and provides external calibration services.
ISO 17025 accreditedConcentration in Manufacturing and Design. Senior capstone: tolerance stack-up analysis tool for complex assemblies. Graduated with Distinction.
Thesis: "Application of Uncertainty Analysis in Industrial CMM Measurements." Published in Journal of Manufacturing Science and Engineering.
Available for senior quality engineering roles, consulting on measurement system design, and speaking engagements on metrology and SPC.
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