MARCUS.HOLT
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LEAN MANUFACTURING / SIX SIGMA (DMAIC) / PLC / SCADA
MARCUS
HOLT
Senior Manufacturing Engineer

Sixteen years optimizing heavy industrial processes across steel, aerospace, and automotive — turning bottlenecks into benchmarks.

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Specialization
LEAN MANUFACTURING
Six Sigma (DMAIC)
Industry Focus
HEAVY MFG
Senior Manufacturing Engineer
Location
DETROIT, MI
Open to relocation
Status
AVAILABLE
Immediate start
$42M
Cost Savings Delivered
16
Years Experience
38%
Avg. OEE Improvement
9
Plants Transformed
01
Project Record
PRJ — 001
BLAST FURNACE RETROFIT

Process re-engineering with modern PLC controls and real-time thermal monitoring.

SteelPLCProcess Control
22% reduction in energy per ton
PRJ — 002
BODY-IN-WHITE LINE KAIZEN

Kaizen on a stamping assembly line — fixture tooling and work element rebalance.

AutomotiveKaizenStamping
18 JPH throughput increase
PRJ — 003
AEROSPACE COMPOSITE CELL

CFRP layup and autoclave cell for structural aircraft components under AS9100D.

AerospaceCFRPAS9100D
Zero customer escapes in 3 years
PRJ — 004
PREDICTIVE MAINTENANCE ROLLOUT

Vibration and thermal PdM on critical assets with CMMS dashboards.

FoundryIoTCMMS
67% drop in unplanned downtime
PRJ — 005
WELD QUALITY 6-SIGMA PROJECT

DMAIC on weld defects — tooling wear root cause and Cpk improvement.

Six SigmaWeldingDMAIC
Scrap reduced by $1.4M/yr
PRJ — 006
GREENFIELD PLANT LAUNCH

Process flow, equipment layout, and PPAP validation for a new heavy equipment facility.

GreenfieldPPAPLayout
On-time launch under budget
02
Core Capabilities
Lean Manufacturing
96%
Six Sigma (DMAIC)
94%
PLC / SCADA
82%
AutoCAD / SolidWorks
88%
FMEA / Control Plans
92%
TPM / Predictive Maint.
89%
Value Stream Mapping
97%
PPAP / APQP
85%
03
Work History
2019 — PRESENT
PRINCIPAL MANUFACTURING ENGINEER
ArcelMit Heavy Industries, Detroit MI

Lead process engineering for integrated steel mills — safety, quality, delivery, and cost targets with a team of engineers.

2014 — 2019
SENIOR MANUFACTURING ENGINEER
Ford Motor Company, Dearborn MI

Body shop and assembly for truck platform launches; stamping and joining stability.

2010 — 2014
PROCESS ENGINEER
Triumph Aerospace, Dallas TX

Manufacturing processes for aircraft assemblies — FAI plans and capability studies.

READY TO
BUILD
SOMETHING?

Available for full-time roles and consulting engagements

marcus.holt@example.com LinkedIn Download CV +1 (313) 555-0192
© 2026 MARCUS HOLT — SENIOR MANUFACTURING ENGINEE DETROIT, MI // OPEN TO RELOCATION